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E-commerce Warehouse Growth: Is Your Racking System Ready for Scale?

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The UK e-commerce market has exploded over the last few years—and warehouse operations are feeling the pressure. As order volumes grow and customer expectations for fast delivery increase, many businesses are expanding their warehouse footprint or pushing existing systems to the limit. But here’s the question: Is your current racking system ready for scale? If not, you could be risking safety, efficiency, and long-term costs. Why E-commerce Growth Is Changing the Warehouse Game E-commerce warehousing isn’t the same as traditional bulk storage. With increased SKU diversity , faster picking demands , and more frequent forklift activity , the pressures on your racking system are very different—and far more intense. This shift means your storage infrastructure must evolve to meet: High-turnover inventory Narrower pick aisles Mixed load types More staff interaction around racking zones Scaling without adapting your racking setup could result in: Structural failures ...
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2025 Racking Inspection Standards: What’s New and What You Need to Update Immediately

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As we enter 2025, businesses across the UK must be aware of the updated racking inspection standards that directly impact warehouse safety and compliance. Whether you're managing a small logistics hub or a multi-site distribution centre, staying informed about these changes is essential for protecting your workforce and avoiding costly legal issues. This guide breaks down what's new in 2025, why it matters, and what you need to do right now to stay compliant. What’s Changed in 2025? 1. Reinforced Compliance with PUWER The HSE (Health and Safety Executive) has placed renewed emphasis on the Provision and Use of Work Equipment Regulations 1998 (PUWER) . Racking systems are now being more strictly defined as "work equipment," meaning regular maintenance and inspections are mandatory—not optional. 2. Formal SEMA Qualifications Now Expected While SEMA-approved racking inspectors have always been recommended, 2025 marks a shift: HSE now expects formal SEMA or equivale...
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Avoid These Common Mistakes Found During Racking Inspections

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Proper racking inspection is essential to maintaining a safe and efficient warehouse. Racking systems carry heavy loads and are frequently exposed to wear and tear. Without regular checks, minor issues can escalate into serious hazards—causing damage to goods, injuries to staff, or even full system collapse. Unfortunately, many businesses unknowingly make critical errors during racking inspections. In this blog, we’ll cover the most common mistakes and how you can avoid them to ensure safety and compliance.  1. Skipping Scheduled Inspections One of the biggest mistakes is failing to conduct racking inspections at regular intervals. Many warehouses only check their racks when there's a visible problem or after an incident occurs. However, racking damage often starts small and goes unnoticed until it's too late. To stay compliant with safety standards (such as SEMA in the UK), inspections should be done on a weekly basis by in-house staff and at least once a year by a qualified ...
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Key Questions to Ask Before Booking a Racking Inspection Training Course

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In any warehouse or industrial storage setting, racking safety is not just a best practice – it's a legal and operational necessity. With that in mind, enrolling your team on a racking inspection training course can be one of the most valuable investments you make in workplace safety. But not all training courses are created equal. Before you commit time and money, it’s essential to ask the right questions to ensure the course meets your needs, complies with industry standards, and delivers lasting value. Here are the key questions to consider before booking a racking inspection training course . 1. Is the Course Compliant with SEMA or HSE Guidelines? Make sure the course aligns with the latest UK racking safety standards. Look for training that adheres to: SEMA guidelines (Storage Equipment Manufacturers’ Association) HSE (Health and Safety Executive) recommendations This ensures your training covers legally compliant inspection procedures, damage categories, and repo...
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Location: United Kingdom
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What Exactly is Racking Inspection Training & Why Does Your Warehouse Absolutely Need It?

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Your warehouse racking is the backbone of your operation. It holds immense value – literally tonnes of stock, vital equipment, and crucially, your employees work around it constantly. But like any critical structure, it needs regular,   competent   inspection to ensure it remains safe and sound. That's where   formal racking inspection training   comes in. It's not just a "nice-to-have"; it's a fundamental requirement for safety, compliance, and operational efficiency. So, What  Exactly  is Racking Inspection Training? Racking inspection training is specialised instruction designed to equip individuals with the knowledge and practical skills needed to effectively assess the safety and integrity of pallet racking systems within a warehouse environment. It goes far beyond a casual glance. Think of it as learning the "language" and "diagnostic tools" for your racking. A quality course, like the  SEMA Approved Racking Inspection Training Courses  o...
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Warehouse Safety Inspection Checklist: Keep Your Workplace Compliant and Safe

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  Ensure HSE & PUWER Compliance + Protect Your Team Warehouse operations live on efficiency – but  safety failures can shut you down overnight.  In the UK, where HSE prosecutions for racking collapses or forklift incidents carry six-figure fines, a rigorous inspection routine isn’t optional. It’s survival. Why Generic Checklists Fail You Most free templates miss critical UK-specific risks like: PUWER 1998 equipment inspection mandates SEMA tolerances for racking damage Workplace (Health, Safety and Welfare) Regulations 1992 requirements This checklist fixes that. Your Actionable Warehouse Safety Inspection Checklist Frequency: Weekly (Internal) + Quarterly (Professional) 1. Pallet Racking & Storage   (HSE HSG76 Compliance) Beams/Uprights:  Zero bends/dents >10mm depth (use damage assessment gauge) Safety Pins/Locks:  100% present & intact  (Missing = immediate offload) Load Notices:  Visible, updated, and  never  exceeded ...
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Location: United Kingdom
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