Racking Inspections

 In a busy warehouse environment, pallet racking plays a vital role in keeping operations efficient, organized, and safe. However, when racking is not properly maintained, it can lead to serious consequences that affect both productivity and profitability . From safety risks to costly repairs, poorly maintained racking can disrupt workflows, cause inventory damage, and even result in legal consequences. In this blog, we’ll explore how neglecting racking maintenance can negatively impact your business and what steps you can take to avoid these issues. 1. Increased Risk of Accidents and Injuries Damaged or unstable racking significantly increases the likelihood of accidents in the warehouse. Issues such as: Bent or missing beams Overloaded racks Loose or damaged fasteners Incorrectly placed pallets ...can all lead to racking collapses , putting workers at serious risk of injury or even fatal accidents. In the UK, businesses are required by The Health and Safety a...

 Warehouses in the food industry require strict safety measures to maintain hygiene, ensure product integrity, and comply with industry regulations. Pallet racking systems play a critical role in food storage, but improper installation, maintenance, or handling can lead to contamination, accidents, and product loss. Here are essential pallet racking safety guidelines tailored for food industry warehouses. 1. Compliance with Food Safety Regulations Food industry warehouses must adhere to regulations such as: Food Safety Modernization Act (FSMA) (USA) HACCP (Hazard Analysis and Critical Control Points) guidelines BRC Global Standards for Food Safety (UK and Europe) ISO 22000 Food Safety Management System Ensuring that your pallet racking system meets these standards helps prevent contamination and supports regulatory compliance. 2. Use of Food-Grade Racking Materials Racking systems should be constructed from food-safe materials such as stainless steel or powder-coated steel to...

Warehouse racking systems are vital for efficient storage and operations, but they are also vulnerable to damage from daily use. Unaddressed racking damage can lead to costly repairs, operational downtime, and serious safety risks. Proper training in racking repair and safety can help warehouse staff identify, assess, and fix common racking issues before they become major problems. Common Racking Damage Issues 1. Bent or Damaged Uprights Caused by forklift impacts, overloading, or improper installation. Can weaken the entire racking structure, increasing the risk of collapse. 2. Beam Deflection or Damage Occurs due to excessive weight or improper loading techniques. Leads to reduced load capacity and potential failure under pressure. 3. Frame Misalignment Can result from poor installation, accidental collisions, or shifting loads. Affects overall structural stability and can cause racks to lean or topple. 4. Base Plate and Floor Fixing Issues Loose or missing anchor bolts can reduce s...

Pallet racking is a vital component of any warehouse operation, ensuring efficient space storage, accessibility, and optimization. The cost of installing pallet racking can vary greatly depending on several factors. If you're planning to install or upgrade your pallet racking system in 2025 , understanding these factors will help you plan and make the best decisions for your budget. 1. Pallet Racking System Type Different pallet racking systems come with different price tags. The cost varies based on the complexity and function of the system you choose. Some common types include: Selective Racking : The most cost-effective option, suitable for general storage. Drive-In/Drive-Through Racking : More expensive due to additional material and structural requirements. Push Back Racking : Offers high-density storage but requires specialized components, raising the cost. Cantilever Racking : Designed for storing large or long items, which increases material costs. Automated Racking...

 Maintaining health and safety in the workplace is essential for protecting employees, reducing risks, and ensuring legal compliance. However, one common question is: who is responsible for health and safety in the workplace ? The answer isn't always straightforward, as responsibility is shared across different roles within an organisation. In this guide, we’ll break down who holds responsibility for workplace health and safety, the legal obligations in the USA and UK, and how businesses can foster a culture of safety. Legal Responsibilities in the Workplace UK Workplace Health and Safety Laws In the UK, health and safety obligations are governed primarily by the Health and Safety at Work etc. Act 1974 . This legislation outlines that employers have a duty of care to ensure the health, safety, and welfare of their employees and others affected by their business activities. Key responsibilities include: Conducting regular risk assessments Providing safe equipment and work environm...